Twin Screw Parallel Counter-rotating Extruder

Twin Screw Parallel Counter-rotating Extruder

Applications

Description


TwinScrew’s counter-rotating twin screw extruder is engineered to deliver consistent, high-quality output in PVC profile, pipe, and pelletizing applications. Designed with a parallel twin-screw configuration, this extruder delivers superior melt homogeneity while reducing shear stress, making it ideal for heat-sensitive materials such as rigid PVC.


With over 30 years of manufacturing experience, TwinScrew integrates world-class components and modular engineering into every machine—ensuring high performance, long lifespan, and easy maintenance.


Key Features

  • High Specific Output – Optimized screw design maximizes throughput with minimal energy consumption.
  • Superior Melt Quality – Uniform plasticizing through intermeshing screw geometry.
  • Low Shear Processing – Ideal for thermal-sensitive materials like uPVC and WPC.
  • Stable Pressure Control – Supports precise dimensional stability for profiles and pipes.
  • Long Service Life – Bimetallic barrels and wear-resistant screws ensure durability.
  • Modular Design – Easy integration with downstream equipment such as calibration tables, pelletizers, and haul-offs.


Typical Applications

  • PVC Window & Door Profiles
  • PVC Conduits & Plumbing Pipes
  • WPC Decorative Panels
  • PVC Pelletizing (Rigid & Flexible Formulations)


Counter-Rotating vs Co-Rotating Twin Screw Extruders

While both extruder types offer twin-screw performance, the choice depends heavily on material behavior and processing goals:

Feature Counter-Rotating Co-Rotating
Screw Direction Opposite Same
Ideal for PVC, Heat-sensitive materials Compounding, Mixing-intensive tasks
Shear Rate Lower (gentler on materials) Higher (more energy input)
Output Stability Very Stable High, but may require tighter control
Application Examples PVC profiles, WPC panels, uPVC pipes Filler compounding, Masterbatch

Counter-rotating extruders are especially effective for PVC processing due to their low-shear, high-pressure features. This ensures smooth extrusion without degrading the material, particularly when producing rigid PVC profiles or foam core pipes.

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  • Technical Data

    Model
     
    Screwdia
     
    L/D
     
    Drive Power
     
    Screw R.P.M
     
    Barrel Heater Power
     
    Total Power
     
    Max Output
     
    L×W×H
     
    Weight
     
    Selected
    Model
    TSE-75
    Screwdia
    Ø75 mm
    L/D
    25:1
    Drive Power
    40 HP
    Screw R.P.M
    35-40
    Barrel Heater Power
    27 KW
    Total Power
    64 KW
    Max Output
    200~300 kg/hr
    L×W×H
    3960×1400×2360mm
    Weight
    3600 kg
    Model
    TSE-90
    Screwdia
    Ø90 mm
    L/D
    25:1
    Drive Power
    75 HP
    Screw R.P.M
    35-44
    Barrel Heater Power
    37 KW
    Total Power
    90 KW
    Max Output
    300~500 kg/hr
    L×W×H
    4670×1590×2420 mm
    Weight
    4400 kg
    Model
    TSE-110
    Screwdia
    Ø107 mm
    L/D
    25:1
    Drive Power
    100 HP
    Screw R.P.M
    37
    Barrel Heater Power
    48 KW
    Total Power
    130 KW
    Max Output
    500~700 kg/hr
    L×W×H
    5140×1750×2480 mm
    Weight
    6700 kg
    Model
    TSE-130
    Screwdia
    Ø132 mm
    L/D
    25:1
    Drive Power
    150 HP
    Screw R.P.M
    37
    Barrel Heater Power
    79 KW
    Total Power
    205 KW
    Max Output
    950~1200 kg/hr
    L×W×H
    6380×2260×2700 mm
    Weight
    9500 kg